Danfoss VLT 5000 Inverter Drives IP20/IP54

Danfoss VLT 5000 Inverter DriveThe VLT 5000 has been superceded by the FC301 and FC302

  • The VLT® 5000 series suits all industrial applications.
  • The compact size saves valuable space.
  • The perfect speed matching to actual load reduces your energy costs.

Product range

  • 0.75 – 355 kW
  • (200 – 240 V, 380 – 500 V and 525 – 600 V)

Easy to commission and use

If you know one drive you also know the others.

A Quick Menu guides you easily through the limited programming work left for you to make the drive perfect for the job in your plant.

SyncPos

To complement the comprehensive functionality of VLT® frequency converters Danfoss Drives offers dedicated engineering solutions for your application.

Based on the high flexibility of the Programmable SyncPos motion controller we tailor solutions to fit perfectly application requirements.

Built-in RFI

Filters available for the entire product range complying with EN55011, class 1A and 1B.

Complies also with IEC 61000-3-2 and 61000-3-4 as well as VDE 0160 as regards levels of harmonic suppression. That reduces the dimensions of cables substantially.

Multi-Setup

The drive has four independent setups.

Click for the Danfoss VLT5000 Brochure.

VLT5000 shown below for all sizes up to 355kW:

VLTtype Kw – at Motor Shaft CT 160%/FLC (A) Kw – at Motor Shaft CT/VT 110%/FLC (A) BOOKSTYLE IP20 COMPACT IP20 COMPACT IP54
VLT5001 0.75kw/2.2A 175Z0034 175Z0119 175Z0233
VLT5002 1.1kw/2.8A 175Z0040 175Z0125 175Z0245
VLT5003 1.5kw/4.1A 175Z0046 175Z0131 175Z0257
VLT5004 2.2kw/5.6A 175Z0052 175Z0137 175Z0269
VLT5005 3.0kw/7.2A 175Z0058 175Z0143 175Z0281
VLT5006 4.0kw/10.0A 175Z0064 175Z0149 175Z0293
VLT5008 5.5kw/13.0A 175Z0070 175Z0155 175Z0305
VLT5011 7.5kw/16.0A 175Z0076 175Z0161 175Z0317
VLT5016 11kw/24.0A 15kw/24.0A 175Z4099 175Z4105
VLT5022 15kw/32.0A 18.5kw/32.0A 175Z4117 175Z4123
VLT5027 18.5kw/37.5A 22kw/37.5A 175Z4135 175Z4141
VLT5032 22kw/44.0A 30kw/44.0A 175Z4153 175Z4159
VLT5042 30kw/61.0A 37kw/61.0A 175Z4171 175Z4177
VLT5052 37kw/73.0A 45kw/73.0A 175Z4189 175Z4195
VLTtype Kw – at Motor Shaft CT 150%/FLC (A) Kw – at Motor Shaft CT/VT 110%/FLC (A) COMPACT IP00 COMPACT IP20 COMPACT IP54
VLT5060 45kw/90.0A 55kw/106.0A 176F0010 176F0022 176F0028
VLT5075 55kw/106.0A 75kw/147.0A 176F0040 176F0052 176F0058
VLT5100 75kw/147.0A 90kw/177.0A 176F0070 176F0082 176F0088
VLT5125 90kw/177.0A 110kw/212.0A 176F0100 176F0112 176F0118
VLT5150 110kw/212.0A 132kw/260.0A 176F0130 176F0142 176F0148
VLT5200 132kw/260.0A 160kw/315.0A 176F0160 176F0172 176F0178
VLT5250 160kw/315.0A 200kw/368.0A 176F0190 176F0202 176F0208
VLT5300 200kw/395.0A 250kw/480.0A
VLT5350 250kw/480.0A 315kw/600.0A
VLT5450 315kw/600.0A 355kw/658.0A
VLT5500 355kw/658.0A 400kw/745.0A
  • Technical Features
  • Integrated RFI filters and DC link chokes.
  • RFI filter meets domestic level standard
  • Optional cards include fieldbus, Cascade pump control, additional relays etc.

VLT 5000 General Options

Part Number Description Used on VLT
175Z0401 LCP Keypad / display All
175Z0850 Remote mounting kit for LCP (Includes 3 m cable) All – (IP.00 & 20)
175Z7802 Remote mounting kit for LCP (includes 3 m cable) All – (IP.54 only)
175Z0929 Cable for LCP – 3 metres (also includes in remote kit) All – (not IP.54)
Positioning and Synchronising Options
175Z0833 Synchronising / Positioning Card (programmable) All
175Z3029 Synchronising / Positioning card (coated) (Programmable) All
Commissioning help may be needed
175Z3055 Positioning Controller Card (Pre-Programmed) All
175Z3057 Positioning Controller Card (Conformal Coating) All
175Z3053 Synchronising Controller Card (Pre-programmed) All
175Z3056 Synchronising Controller Card (Conformal Coating) All
175Z1929 Encode signal converter (For 5 Volt TTL Encoders) All
Application Options*
175Z2500 Relay option card All
175Z2901 Relay Option card – coated All
175Z3463 Ring spinning option (not factory mounted) All
175Z3245 Winder option (Not factory mounted) All
175Z3467 Wobble option (not factory mounted) All
Fieldbus Options*
175Z0404 Profibus Card including memory option (DP V0/V1) All
175Z2625 Profibus Card including memory option (Coated DP V0 / V1) All
175Z3722 Profibus Card including memory option (DP V0 / FMS) All
175Z3723 Profibus Card inc. memory option (coated DP V0 / FMS) All
175Z3568 Profibus sub D9 connector (IP00 / IP20 versions) 5001 – 5102
176F1822 Profibus sub D9 connector (IP00 / IP20 versions) 5125 – 5250
176F1580 Device net card – including memory option All
176F1581 Device net card – including memory option – coated All
176F1500 Lonworks Card, Free topology – including memory option All
176F1503 Lonworks card, free topology – inc memory and coated All
176F1501 Lonworks card, 78 Kbps – including memory option All
176F1504 Lonworks card, 78KBps – inc memory option (coated) All
176F1502 Lonworks card, 1.25 Mbps – including memory option All
176F1505 Lonworks card, 1.25Mbps – inc memory option (coated) All
176F1551 Modbus Plus – including memory option Compact
176F1550 Modbus Plus – including memory option Bookstyle
175Z3122 Interbus option – including memory option All
175Z3191 Interbus option – including memory option – coated All
175Z3362 Modbus RTU (not factory fitted) All
Fieldbus Options for use with Sync / Pos. Option
175Z0402 Profibus – Excluding memory option (DP V1 / V0) All
176F1512 Lonworks, Free topology – excluding memory option All
176F1513 Lonworks card, 78 Kbps – excluding memory option All
176F1514 Lonworks card, 1.25 Mbps – Excluding memory option All
176F1584 DeviceNet – excluding memory option All
176F1558 Modbus Plus – excluding memory option Bookstyle
176F1589 Modbus Plus – excluding memory option Compact
175Z2900 Interbus Option – excluding memory option All
175Z0928 IP.4X Top cover 5001 – 5011
175Z4622 IP.20 Terminal cover kit 5016 – 5032
175Z4623 IP.20 Terminal cover kit 5042 – 5052
176F1800 IP20 Bottom cover 5060 – 5100
176F1801 IP20 Bottom cover 5125 – 5250
175H4195 Nema 12 bonding plate (200-240V versions) 5001 – 5006
175H4195 Nema 12 bonding plate (380 – 500V versions) 5001 – 5011
Additionally externally mounted reactors / filters
175U0015 Line reactor (for loadsharing) 5001
175U0017 Line reactor (for loadsharing) 5002
175U0021 Line reactor (for loadsharing) 5003
175U0024 Line reactor (for loadsharing) 5004
175U0025 Line reactor (for loadsharing) 5005
175U0026 Line reactor (for loadsharing) 5006
175U0028 Line reactor (for loadsharing) 5008
175U0029 Line reactor (for loadsharing) 5011
175U0030 Line reactor (for loadsharing) 5016
175U0031 Line reactor (for loadsharing) 5022
175U0032 Line reactor (for loadsharing) 5027
175U0034 Line reactor (for loadsharing) 5032
175U0036 Line reactor (for loadsharing) 5042
175U0047 Line reactor (for loadsharing) 5052
175U1009 Line reactor (for loadsharing) 5062
175U0070 Line reactor (for loadsharing) 5072
175U0071 Line reactor (for loadsharing) 5012
175Z0825 LC Module (Bookstyle) 5001 – 5005 book
175Z0826 LC Module (Bookstyle) 5006 – 5011 book
175Z0832 LC Module (Compact IP.20) 5001- 5011 comp
175Z4606 LC Filter – 5016 – 160%
175Z4607 LC Filter – 5016 (110%) / 5022 (160%)
175Z4608 LC Filter – 5022 (110%) / 5027 (160%)
175Z4609 LC Filter – 5027 (110%) / 5032 (160%)
175Z4610 LC Filter – 5032 (110%) / 5042 (160%)
175Z4611 LC Filter – 5042 (110%) / 5052 (160%)
175Z4612 LC Filter – 5052 (110%)
175Z4700 LC Filter – 5062 (160%)
175Z4701 LC Filter – 5062 (110%) / 5072 (160%)
175Z4702 LC Filter – 5072 (110%) / 5102 (160%)
175Z4703 LC Filter – 5102 (110%) / 5125 (160%)
175Z4704 LC Filter – 5125 (110%) / 5150 (160%)
175Z4705 LC Filter – 5150 (110%) / 5200 (160%)
175Z4706 LC Filter – 5200 (110%) / 5250 (160%)
175Z4707 LC Filter – 5250 (110%) / 5300 (160%)
175Z3139 LC Filter – 5300 (110%) / 5350 (160%)
175Z3140 LC Filter – 5350 (110%) / 5450 (160%)
175Z3141 LC Filter – 5450 (110%) / 5500 (160%)
175Z3142 LC Filter – 5500 (110%)

*Note, if purchased as integral option with VLT – special integral part number applies

VLT 5000 Specifications

Mains Supply (L1, L2, L3)
Supply voltage 200-240 V units 3 x 200/208/220/230/240 V ±10%
Supply voltage 380-500 V units 3 x 380/400/415/440/460/500 V ±10%
Supply voltage 525-600 V 3 x 525 / 550/575/600 V ±10%
Supply Frequency:
Max imbalance of supply voltage : 48-62 Hz =/- 1%
True Power factor (l) 0.90 nominal at rated load
Displacement Power Factor (cos f) near unity (>0.98)
No. of switchings on supply input L1, L2, L3 approx. 1 time / min.
VLT Output data (U, V, W):
Outpu voltage 0-100% of supply voltage
Output frequency 0-1000 Hz
Rated motor voltage, 200-240 V units 200 / 208 / 220 / 230 / 240 V
Rated motor voltage 380 – 500 V units 380 / 400 / 415 / 440 / 460 / 480 / 500 V
Rated motor voltage 525 – 600 V units 525 / 550 / 575 V
Rated motor frequency Unlimited
Ramp times 0.05 – 3600 sec.
Control Card, Digital Inputs
Number of programmable digital inputs 8
Terminal nos 16, 17, 18, 19, 27, 29, 32, 33
Voltage level 0-24 V DC (PNP positive logics)
Voltage level, logical ‘0’ <5 V DC
Voltage level, logical ‘1’ >10 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri 2kΩ
Scanning time per input 3 msec.
Reliable galvanic isolation : all digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24V DC supply and opening switch 4.  VLT 5001 – 5250, 525 – 600V do not meet PELV.
Control card, analogue inputs
No. of programmable analogue voltage inputs / thermistor inputs 2
Terminal nos 53,54
Voltage level 0 – ±10 V DC (scalable)
Input resistance Ri 10kΩ
No. of programmable analogue current inputs 1
Terminal no. 60
Current range 0/4 – ±20mA (scalable)
Input resistance, Ri 200 Ω
Resolution 10 bit + sign
Accuracy on input Max. error 1% of full scale
Scanning time per input 3 msec
Terminal no. ground 55
Reliable galvanic isolation : All analogue inputs are galvanically isolated from the supply voltage (PELV) * as well as other inputs and outputs. *VLT 5001 – 5250, 525-600 V do not meet PELV
Control card, pulse / encoder input:
No. of programmable pulse encoder inputs 4
Terminal nos 17, 29, 32, 33
Max. frequency on terminal 17 5 kHz
Max. frequency on terminals 29, 32, 33 20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33 65 kHz (push-pull)
Voltage level 0-24 V DC (PNP positive logics)
Voltage level, logical ‘0’ < 5 V DC
Voltage level, logical ‘1’ >10 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri 2 kΩ
Scanning time per input 3 msec
Resolution 10 bit + sign
Accuracy (100 – 1 kHz), terminals 17, 29, 33 Max. error : 0.5% of full scale
Accuracy (1 – 5 kHz), terminal 17 Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33 Max. error : 0.1% of full scale
Reliable galvanic isolation : All pulse / encoder inputs are galvanically isolated from the supply voltage (PELV)*).  In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4.  * VLT 5001-5250, 525-600 V do not meet PELV.
Control Card, digital / pulse and analogue outputs:
No. of programmable digital and analogue outputs. 2
Terminal nos 42, 45
Voltage level at digital / pulse output 0 – 24 V DC
Minimum load to ground (terminal 39) at digital pulse output 600 Ω
Frequency ranges (digital output used as pulse output) 0-32 kHz
Current range at analogue output 0/4 – 20 mA
Maximum load to ground (terminal 39) at analgoue output 500 Ω
Accuracy of analogue output Max. error : 1.5% of full scale
Resolution on analogue output 8 bit
Reliable galvanic isolation : all digital and analogue outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5250, 525 – 600 V do not meet PELV.
Control Card, 24 V DC supply
Terminal nos 12, 13
Max. load (short circuit protection) 200 mA
Terminal nos. ground 20, 39
Reliable galvanic isolation : The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*, but has the same potential as the analogue outputs.*
Control card, RS 485 serial communication
Terminal nos 68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation : full galvanic isolation
Relay outputs:
No. of programmable relay outputs 2
Terminal nos., control card 4-5 (make)
Max. terminal load (AC) on 4-5, control card 50 V AC, 1 A 60 VA
Max. terminal load (DC) on 4-5, control card 75 V DC, 0.1 A, 30 W
Max. terminal load (DC) on 4-5, control card for UL / cUL applications 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card 1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, power card 240 V AC, 2 A, 60 VA
Max. terminal load on 1-3, 1-2 , power card 50 V DC, 2 A
Min terminal load on 1-3, 1-2, power card 24 V DC 10 mA, 24 V AC 100 mA
Brake Resistor terminals (only SB, EB, DE and PB units):
Terminal nos 81,82
External 24 Volt DC supply
Terminal nos 35,36
Voltage range 24 V DC ±15% (max. 37 V DC for 10 sec)
Max. voltage ripple 2 V DC
Power consumption 15 W – 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse 6 Amp
Reliable galvanic isolation : full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Cable lengths, cross-sections and connectors
Max. motor cable length, screened cable 150m
Max. motor cable length, unscreened cable 300m
Max. motor cable length, screened cable VLT 5011 380 – 500 V 100m
Max. motor cable length, screened cable VLT 5011 525 – 600 Vand VLT 5008, normal overload mode, 525 – 600 V 50m
Max. brake cable length, screened cable 20m
Max. loadsharing cable length screened cable 25m from frequency converter to DC bar.
Max. cable cross-section for 24 V external DC supply – VLT 5001 – 5027, 200 – 240 V; VLT 5001 – 5102 380-500 V; VLT 5001-5062 525-600V 4mm2 / 10 AWG
VLT 5032-5052 200-240 V; VLT 5122-5500 380-500 V; VLT 5075-5250 525-600 V 2.5mm2 / 12 AWG
Max. cross-section for control cables 1.5mm2 / 16 AWG
Max. cross-section for serial communication 1.5mm2 / 16 AWG
If UL / cUL is to be complied with, cable with temperature class 60/75°C must be used (VLT 5001 – 5062 380 – 500 V, 525 – 600 V and VLT 5001 – 5027 200 – 240 V).  If UL / cUL is to be complied with, cable with temperature class 75oC must be used (VLT 5072 – 5500 380 – 500 V, VLT 5032 – 5052 200 – 240 V, VLT 5075 – 5250 525 – 600 V).  Connectors are for use of both copper and aluminium cables, unless other is specified.

 

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