Flat Festoon Cable
Flexible power and control cable, for use on festoon systems and for connecting moveable parts of machine tools, material handling equipment, etc.,associated with high mechanical stresses and frequent bending during operation and for bending in one plane only.
Cable Properties
| Conductor (refer also DINVDE 0295) | Eletrolytic copper, not tinned Up to 25 mm²: extremely finely stranded, class 6 Above 35 mm²: finely stranded, class 5 |
| Insulation (refer also to DINVDE 0207, Part 20) | PROTOLON Basic material EPR Rubber compound 3GI3 |
| Shield for individually shielded cores and twisted and shielded pairs |
Braid screen made of tinned copper wires, transfer impedance optimized at 30 MHz. Surface covered: approx. 60% for shielded cores, approx. 80% for twisted and shielded pairs |
| Core identification (in line with DIN VDE 0293) | Up to 5 cores, coloured: green/yellow (or black for version…O) black, blue, brown, grey; For more than 5 cores: black with white coloured numbers |
| Core arrangement | Parallel, for more than 12 cores: parallel bundles |
| Outer sheath (refer also to DIN VDE 0207,Part 21) |
Basic material CR Rubber compound 5GM3 Colour: black |
| Marking | <VDE>PLANOFLEX NGFLGOEUJ/O (number of cores)x(crosssection) 600V, 90°C, (UL), PLANOFLEX (crosssection) AWG/(number of cores)(type of core) OUTDOOR |
| Approvals/ standards | DIN VDE 0250, Part 809, ULFile E 113313; GOST R |
Electrical Properties
| Rated voltage | Uo/U = 300/500V (600V) |
| Maximum permissible operating voltage in AC systems | Uo/U = 0.7/1.2 kV |
| Maximum permissible operating voltage in DC systems | Uo/U = 0.9/1.8 kV |
| AC factory test voltage: | 2.5kV, 5 min |
| Current carrying capacity | According to DIN VDE 0298, Part 4 |
Thermal Properties
| Ambient Temperature | |
| – Fully flexible operation | -35°C to +80°C |
| – Fixed installation | -50°C to +80°C |
| Maximum permissible operating temperature of the conductor |
90°C |
| Short circuit temperature of the conductor |
250°C |
Mechanical Properties
| Tensile load | Up to 15 N/mm² |
| Torsional stresses | Not permitted |
| Minimum bending radii | According to DIN VDE 0298, Part 3 |
| Minimum distance with S-type directional changes | No application |
| Travel speed | |
| – Gantry (reeling operation) | No application |
| – Trolley (festoon system) | Guidance value: up to 180m/min It is recommended to consult the manufacturer for speeds beyond 180m/min |
| Additional tests | Bending test |
Chemical Properties
| Resistance to Oil | DIN VDE 0473, Part 81121, Para. 10 |
| Weather resistance | Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture |
Ordering Information
| Number of cores and nominal cross section |
Part Number | Conductor Diam. | Overall diam. of cable Min. value |
Overall diam. of cable Max. value |
Approx. net weight for 1000 m |
Maximum permissible tensile force |
| mm | mm | mm | kg/km | N | ||
| (N)GFLGOEUJ control cables | ||||||
| 3 x 1.5 | 5DG5 751 | 1.5 | 5.5 x 11.7 | 6.0 x 12.5 | 126 | 68 |
| 4 x 1.5 | 5DG5 711 | 1.5 | 5.7 x 15.0 | 6.2 x 15.8 | 171 | 90 |
| 5 x 1.5 | 5DG5 712 | 1.5 | 5.5 x 18.5 | 6.0 x 20.1 | 214 | 113 |
| 7 x 1.5 | 5DG5 714 | 1.5 | 5.5 x 25.0 | 6.0 x 26.8 | 292 | 158 |
| 8 x 1.5 | 5DG5 715 | 1.5 | 5.5 x 27.5 | 6.0 x 28.3 | 325 | 180 |
| 10 x 1.5 | 5DG5 717 | 1.5 | 6.2 x 35.5 | 6.7 x 37.0 | 455 | 225 |
| 12 x 1.5 | 5DG5 718 | 1.5 | 6.3 x 42.0 | 6.8 x 43.5 | 550 | 270 |
| 24 x 1.5 | 5DG5 720 | 1.5 | 11.3 x 50.5 | 12.1 x 52.7 | 1050 | 540 |
| 4 x 2.5 | 5DG5 721 | 2.0 | 6.8 x 18.6 | 7.4 x 19.6 | 257 | 150 |
| 5 x 2.5 | 5DG5 722 | 2.0 | 6.8 x 22.9 | 7.4 x 24.6 | 332 | 188 |
| 7 x 2.5 | 5DG5 724 | 2.0 | 6.8 x 31.0 | 7.4 x 32.8 | 452 | 263 |
| 8 x 2.5 | 5DG5 725 | 2.0 | 6.8 x 34.1 | 7.4 x 35.9 | 510 | 300 |
| 10 x 2.5 | 5DG5 727 | 2.0 | 7.4 x 43.0 | 7.9 x 45.3 | 660 | 375 |
| 12 x 2.5 | 5DG5 728 | 2.0 | 7.0 x 50.6 | 8.0 x 53.5 | 810 | 450 |
| 24 x 2.5 | 5DG5 730 | 2.0 | 15.0 x 68.6 | 15.8 x 69.2 | 1730 | 900 |
| (N)GFLGOEUJ power cables | ||||||
| 4 x 4 | 5DG5 731 | 2.8 | 8.5 x 23.0 | 9.0 x 24.0 | 402 | 240 |
| 4 x 6 | 5DG5 741 | 3.5 | 9.1 x 25.5 | 9.6 x 27.0 | 510 | 360 |
| 4 x 10 | 5DG5 765 | 4.5 | 10.5 x 31.3 | 11.3 x 32.8 | 770 | 600 |
| 4 x 16 | 5DG5 766 | 5.6 | 12.2 x 36.1 | 13.0 x 37.6 | 1160 | 960 |
| 4 x 25 | 5DG5 767 | 6.6 | 13.7 x 42.3 | 14.5 x 43.8 | 1560 | 1500 |
| 4 x 35 | 5DG5 768 | 8.1 | 15.8 x 48.8 | 16.8 x 50.3 | 2100 | 2100 |
| 4 x 50 | 5DG5 770 | 9.7 | 18.3 x 57.0 | 19.3 d 59.0 | 2930 | 3000 |
| 4 x 70 | 5DG5 771 | 11.2 | 20.5 x 64.0 | 21.5 x 66.0 | 3910 | 4200 |
| 4 x 95 | 5DG5 772 | 13.1 | 23.5 x 74.2 | 24.5 x 76.2 | 5120 | 5700 |
| 4 x 120 | 5DG5 773 | 15.0 | 24.2 x 79.2 | 27.2 x 83.2 | 6110 | 7200 |
| 5 x 4 | 5DG5 732 | 2.8 | 8.5 x 28.9 | 9.0 x 31.2 | 510 | 300 |
| 5 x 6 | 5DG5 742 | 3.5 | 9.1 x 31.8 | 9.6 x 39.1 | 640 | 450 |
| 5 x 10 | 5DG5 687 | 4.5 | 10.5 x 39.2 | 11.3 x 41.6 | 960 | 750 |
| 5 x 16 | 5DG5 776 | 5.6 | 12.2 x 45.1 | 12.7 x 47.6 | 1370 | 1200 |
| 7 x 4 | 5DG5 734 | 2.8 | 8.5 x 38.5 | 9.0 x 40.9 | 720 | 420 |
| 7 x 6 | 5DG5 744 | 3.5 | 9.1 x 42.9 | 9.6 x 45.3 | 910 | 630 |
| 7 x 10 | 5DG5 865 | 4.5 | 10.5 x 53.0 | 11.3 x 55.9 | 1370 | 1050 |
| 7 x 16 | 5DG5 866 | 5.6 | 12.6 x 60.7 | 13.4 x 63.9 | 1990 | 1680 |
| 7 x 25 | 5DG5 867 | 6.6 | 14.9 x 73.3 | 15.7 x 76.6 | 2930 | 7625 |
| 7 x 35 | 5DG5 868 | 8.1 | 16.4 x 83.7 | 17.4 x 87.0 | 3820 | 3675 |
| (N)GFLGOEUO control cables with individually shielded cores | ||||||
| 12×1(C) | 5DG5 670 | 1.3 | 6.6 x 48.2 | 7.1 x 51.3 | 653 | 180 |
| 4 x 1.5 (C) | 5DG5 670 | 1.3 | 6.6 x 48.2 | 7.1 x 51.3 | 653 | 180 |
| 8 x 1.5 (C) | 5DG5 884 | 1.5 | 6.9 x 35.1 | 7.4 x 35.1 | 510 | 180 |
| 12 x 1.5 (C) | 5DG5 888 | 1.5 | 7.5 x 51.8 | 8.0 x 55.6 | 820 | 270 |
| (N)GFLGOEUO bus cables | ||||||
| 4 x (2 x 1)C | 5DG5 890 | 1.3 | 10.6 x 31.8 | 11.4 x 33.8 | 663 | 120 |
| 6 x (2 x 2.5)C | 5DG5 898 | 2.0 | 14.8 x 61.5 | 15.6 x 65.1 | 1800 | 450 |
| 7 x (2 x 1)C | 5DG5 893 | 1.3 | 10.5 x 53.1 | 11.4 x 56.0 | 1100 | 210 |
| (N)GFLGOEUJ power cables with individual screen | ||||||
| 4 x 1.5(C) | 5DG5 880 | 1.5 | 6.9 x 18.5 | 7.4 x 19.5 | 250 | 90 |
| 4 x 4(C) | 5DG5 4857 | 2.8 | 9.2 x 26.3 | 10.2 x 29.3 | 550 | 240 |
| 4 x 6(C) | 5DG5 4857 | 3.5 | 9.5 x 28.8 | 11.1 x 31.8 | 665 | 360 |
| 4 x 10(C) | 5DG 4867 | 4.5 | 11.7 x 36.0 | 13.3 x 39.0 | 1060 | 600 |
| 4 x 16(C) | 5DG5 4877 | 5.6 | 12.8 x 40.2 | 14.4 x 43.2 | 1360 | 960 |
| 4 x 25(C) | 5DG5 4887 | 6.6 | 14.8 x 47.3 | 16.8 x 50.3 | 1980 | 1500 |
| 4 x 35(C) | 5DG5 4897 | 8.1 | 16.9 x 53.4 | 18.9 x 57.4 | 2590 | 2100 |
| 4 x 50(C) | 5DG5 4907 | 9.7 | 19.5 x 62.0 | 21.5 x 66.0 | 3590 | 3000 |
| 4 x 70(C) | 5DG5 4917 | 11.2 | 21.9 x 69.8 | 23.9 x 73.8 | 4630 | 4200 |
| 4 x 95(C) | 5DG5 4927 | 13.1 | 24.2 x 78.7 | 27.2 x 83.7 | 5950 | 5700 |
